Kev soj ntsuam ntawm Titanium Alloy Sib Tsoo Txheej Txheem

Titanium alloymuaj cov khoom tshwj xeeb ntawm lub cev thiab tshuaj lom neeg, ua rau muaj teeb meem loj hauv kev sib tsoo, suav nrog kev sib xyaw ua kom sov yooj yim, kub hnyiab, lub log loading thiab workpiece kev co, uas cuam tshuam rau machining raug, nto zoo thiab ntau lawm efficiency.

 

 

 

(1) Kev kub siab heev

Nrog rau cov thermal conductivity tsawg ntawm titanium alloys, sib tsoo cov cua sov zoo li sib sau ua ke, ua rau kub kub, oxidation thiab thermal deformation. Qhov ntawd ua rau tsis zoo rau qhov raug, tshwj xeeb tshaj yog rau cov khoom sib luag thiab cov khoom me me.

 

(2) Tsis Txaus Siab

Titanium alloys muaj qhov tsis tshua muaj elastic modulus. Cov khoom uas muaj qhov ntev loj - txog - txoj kab uas hla yog kev txom nyem los ntawm qhov tsis zoo, yooj yim rau kev sib tham thaum sib tsoo. Nws tuaj yeem ua rau muaj qhov tsis xws luag, tawm ntawm - ntawm - kam rau ua qhov tseeb thiab qis dhau tus nqi.

 

(3) Cov tshuaj lom neeg siab

Titanium alloys yooj yim hnov ​​​​mob nrog cov log sib tsoo, thiab cov chips sib tsoo zoo li ua raws thiab txhaws lub log. Lawv tuaj yeem tsim lub voj voog tsis zoo uas ua rau hnyav hnyav thiab ua rau lub ntsej muag tsis zoo.

 

(4) Nyuaj-rau-Control Micro-precision

Titanium alloys yog nquag mus springback tom qab sib tsoo thiab ntug chipping nyob rau hauv siab hardness. Kev sib tsoo kub kuj ua rau cov txheej txheem rov ua dua tshiab thiab microcracks, txo lub neej qaug zog thiab kev ntseeg siab ntawm qhov chaw.

 

 

(1) Ua ntej-Cov txheej txheem kho mob

Nqus Zone Spheroidizing Annealing

Tiv thaiv oxidation ntawm titanium alloys hauv lub tshuab nqus tsev siab. Los ntawm peb-theem cua sov, tuav thiab txias qeeb, ntxhib microstructures raug ua kom zoo rau hauv cov duab kheej kheej. Tom qab kev kho mob, lub hardness ntawm Gr5 yog txo kom qis dua 210 HBW nrog pom tseeb grain refinement, log hnav yog txo los ntawm 25%, thiab machinability yog zoo heev.

 

Txhim kho kev kho cua sov

Rau hnav- qhov chaw tiv taus, kev daws teeb meem + kev laus kev kho mob yog siv los ua kom yaj cov ntsiab lus alloying thiab precipitate ntxiv dag zog rau theem, tsa lub hardness ntawm Gr5 thaum tuav zoo toughness.

 

Precision Rough tig rau txoj kev

Tshwj xeeb tshuab dhos thiab PCD cov cuab yeej siv rau precision tig. Cov kev txiav txiav yog nruj me ntsis tswj nrog qhov tsawg kawg nkaus lubrication, thiab cov nyiaj sib tsoo tsim nyog tau tshwj tseg kom ntseeg tau tias siab cylindricity thiab ncaj ntawm workpieces.

 

Dual NDT Kev Ntsuam Xyuas

Ultrasonic + penetrant xeem yog siv los xyuas kom meej qhov me me sab hauv thiab qhov chaw tsis xws luag, tshem tawm cov khoom tsis tsim nyog los tiv thaiv qhov tsis xws luag los ntawm kev nkag mus rau hauv cov txheej txheem sib tsoo.

 

(2) Cov txheej txheem sib tsoo tseem ceeb

Conventional Precision Sib Tsoo

Haum rau titanium alloy qhov chaw nrog qhov tseeb. CBN los yog pob zeb diamond-coated log nrog 80–150 grit raug xaiv. Parameters txais lub log siab ceev, qhov tob me me ntawm kev txiav thiab nruab nrab pub tus nqi los tswj cov cua sov thiab hlawv, ntsuas qhov zoo thiab ua haujlwm zoo.

 

Ultrasonic{0}} pab sib tsoo

20-40 kHz ultrasonic kev co txo ​​kev sib tsoo quab yuam los ntawm ntau tshaj 30%, suppresses chatter thiab txo lub log loading. Nws yog tsim rau yooj yim deformable titanium alloy qhov chaw xws li slender shafts thiab nyias -walled Cheebtsam, nrog zoo kawg li vibration damping nyhuv ntawm Gr5.

 

Laser{0}} pab sib tsoo

Preheats workpieces nrog 400-500℃laser los txhim kho cov khoom tshem tawm tus nqi thiab txo lub log hnav, muaj feem xyuam rau kev ua haujlwm siab - ua haujlwm tau zoo ntawm siab - lub zog, loj - nyiaj titanium alloy qhov chaw.

 

Electrochemical Sib tsoo

Ua ke electrolytic thiab mechanical sib tsoo, txo kev sib tsoo quab yuam thiab tshem tawm ua hauj lwm hardening. Nws tuaj yeem ua tiav qhov roughness Ra ntawm 0.4 μm rau aerospace titanium alloys, ua tau raws siab - precision machining yuav tsum.

 

Abrasive Belt Adaptive Sib Tsoo

Saj zawg zog abrasive txoj siv sia hloov mus rau qhov nyuaj nkhaus. Nrog CNC thiab cov neeg hlau, qhov kev ua yuam kev saum npoo tuaj yeem tswj tau hauv 0.05 hli, txhim kho qhov tseeb ntawm li 40% piv nrog cov txheej txheem ib txwm muaj. Haum rau qhov chaw xws li cov hniav thiab cov tawv nqaij.

 

(3) Txias thiab Lubrication Systems

Tsawg-kub txias cua txias

Txais -5℃high-pressure txias cua ntws, tswj thermal deformation yuam kev ntawm titanium alloy sib tsoo nyob rau hauv tsawg dua los yog sib npaug zos rau 0.003 hli. Cov tshuab no tau siv rau hauv JUNKERS grinders hauv lub teb chaws Yelemees los daws cov cua sov.

 

Yam tsawg kawg nkaus Lubrication Technology

Kev sib xyaw ntawm aviation- qib txiav cov roj thiab cov cua compressed yog txau los hloov cov kua txiav ntau, txo cov dej txias los ntawm 90%. Nws yog eco- tus phooj ywg thiab zoo suppresses adhesion, feem ntau yog siv nyob rau hauv precision thiab nkhaus nto sib tsoo ntawm titanium alloys.

 

Emulsion txias

Haum rau cov pa sib tsoo. Nws tshem tawm cov cua sov thiab txo cov log hnav los ntawm kev txias thiab lubrication. Kub thiab concentration yuav tsum tau tswj xyuas thaum siv los tiv thaiv qhov kub hnyiab.

 

(4) Precision Inspection thiab Kev Tswj Xyuas Zoo

Titanium alloy sib tsoo yuav tsum muaj qhov raug siab, yog li tag nrho - txheej txheem tshuaj xyuas yuav tsum raug tsim los xyuas kom meej qhov zoo:

Renishaw XL80 laser interferometer yog siv rau dynamic thermal them nyiaj nrog kev them nyiaj raug ntawm ± 0.0001 hli los kho cov thermal deformation yuam kev.

 

Mahr S3P, PULSTEC μX360, VHX600 thiab lwm yam cuab yeej siv los tshuaj xyuas qhov roughness, residual stress, nto topography thiab microstructure.

 

High-qhov kawg qhov chaw xws li cov khoom tseem ceeb ntawm humanoid robots thiab aero- cav cav yuav tsum tau raws li Ra Less tshaj los yog sib npaug rau 0.4 μm nrog profile yuam kev tswj ntawm qib micron.

 

Ruihang Group, cov chaw tsim khoom lag luam ntawm titanium thiab titanium alloy cov khoom, siv kev tswj xyuas zoo thoob plaws tag nrho cov txheej txheem tsim khoom los ntawm cov khoom siv raw mus rau cov khoom tiav. Peb muab siab - zoo titanium daim hlau, rings, forgings, tuav, thiab lwm yam khoom titanium thiab lwm yam.Yog tias koj muaj kev yuav khoom, thov hu rau peb ntawm Email:Sam.Rui@bjrh-titanium.com