Dab tsi yog Kev Tshawb Fawb Ua tiav Rau Precision Machining Ntawm Titanium Alloy Sheet?

Titanium alloy yog yooj yim rau kev txhim kho ntug thiab ua hauj lwm hardening thaum lub sij hawm machining.Cov ntawv nyiaskuj raug kev txom nyem los ntawm deformation thiab caij nplooj ntoos hlav rov qab teeb meem. Rau precision titanium alloy sheet Cheebtsam, ua tiav cov txheej txheem thev naus laus zis xws li kev tshuaj xyuas cov khoom siv raw mus rau kev kuaj cov khoom tiav yuav tsum tau lav qhov tseeb qhov tseeb thiab qhov zoo.

 

 

1.Incoming Sheet Inspection

Txheeb xyuas cov khoom qib, tus lej ntawm lub cub tawg thiab daim ntawv pov thawj khoom siv. Ua cov qauv kuaj xyuas ntawm cov tsos, thickness thiab flatness. Kev kuaj ultrasonic yuav tsum tau ua thaum tsim nyog txhawm rau txhawm rau txheeb xyuas qhov tsis xws luag xws li porosity, suav nrog thiab delamination, txhawm rau tiv thaiv cov khoom tsis xws luag los ntawm ntws mus rau cov txheej txheem tom ntej.

 

2. Sheet Leveling thiab ntxuav

Titanium alloy nyias cov nplooj ntawv zoo li warp tom qab dov. Kho flatness nrog tshwj xeeb-lub hom phiaj titanium ntawv levellers. Tshem tawm cov roj dov, plua plav thiab cov nplaum seem ntawm degreasing thiab ntxuav kom tsis txhob muaj kab mob thiab porosity hauv kev txiav thiab vuam tom ntej. Qhuav kom huv si tom qab ntxuav.

 

3. Kev ntxhov siab

Rau cov ntawv loj loj nyias thiab cov khoom ua haujlwm nrog cov nyiaj ua haujlwm loj, qhov kub thiab txias-relief annealing tuaj yeem raug coj los ua kom txo qis qhov kev ntxhov siab ntawm qhov seem thiab txo cov machining deformation.

 

 

1.Fiber Laser Txiav

Lub ntsiab precision blanking tov. Muaj feem xyuam rau cov ntawv titanium ntawm 0.5-10 mm thickness. Nws xa cov kerf nqaim, me me tshav kub-tshem tawm tsam thiab siab contour-txiav raug.
Cov ntsiab lus tseem ceeb: Siv high-purity argon los tiv thaiv titanium los ntawm absorbing hydrogen, oxygen thiab nitrogen ntawm qhov kub thiab txias, uas yuav txwv tsis pub ua rau xiav-xim, nkig txiav npoo vim oxidation.

 

2. Dej dav hlau txiav

Tsis muaj thermal deformation; haum rau cov ntawv tuab thiab cov khoom uas yuav tsum tau xoom thermal puas. Nws qhov tsis zoo yog nyob rau hauv qhov siab ntawm ntug roughness, uas hu rau kev rov qab ua tiav machining.

 

3.Wire-Electrode Discharge Machining (WEDM)

Siv rau cov khoom me me ntawm ultra-precision tshwj xeeb-puab contours. Nws raug kev txom nyem los ntawm kev ua haujlwm qis thiab tsis haum rau blanking cov ntawv loj hauv cheeb tsam.

Tom qab txiav, tshem tawm dross thiab burrs ntawm workpiece npoo, thiab ua ntej soj ntsuam ntawm qhov ntev thiab txiav-ntug oxidation txheej xwm.

 

 

• Cov txheej txheem ua ntu zus: Khoov thiab kos duab kos duab yog ua tom qab blanking.
• Lub caij nplooj ntoos hlav-rov qab tswj: Titanium alloy nthuav tawm ntau lub caij nplooj ntoos hlav-rov qab dua li cov hlau tsis muaj steel. Kev them nyiaj caij nplooj ntoos hlav rov qab yuav tsum tau ua ua ntej khoov.
• Pwm yuav tsum tau: dabtsi yog khoov pwm yuav tsum polished kom tsis txhob khawb daim ntawv nto.
• Cov txheej txheem tsim: Tswj kev sib sau ceev kom tsis txhob muaj kev ntxhov siab ntau dhau los ntawm kev ua haujlwm txias.
• Kev soj ntsuam yuav tsum tau ua: Ua cov qauv tshuaj ntsuam xyuas ntawm angular thiab tag nrho qhov ntev thaum ua tiav ntawm kev tsim.

 

 

• Cov cuab yeej txiav

Cov cuab yeej cemented carbide yog nyiam; cov cuab yeej pob zeb diamond yuav siv tau rau qee qhov xwm txheej. Khaws cov npoo ntse kom tsis txhob ua haujlwm hnyav.

• Txiav Parameters

Txais yuav tsawg txiav ceev thiab nruab nrab pub tus nqi. Siv cov cua txias kom txaus thiab lubrication kom tsis txhob muaj cov ntug tsim los ntawm qhov kub thiab txias.

• Clamping

Siv lub tshuab nqus tsev chucks lossis ntau lub ntsiab lus hloov tau yooj yim rau cov ntawv nyias kom txo tau cov kev ntxhov siab clamping thiab tiv thaiv daim ntawv warping.

• Qhov Machining

Hlawv-tawm thiab ua-up ntug feem ntau tshwm sim hauv qhov drilling. Txais yuav ib kauj ruam dhau-kauj ruam drilling ntxiv rau reaming nrog kev ua kom txias thiab cov pa roj.
Cov ntsiab lus tseem ceeb hauv machining: qhov ntev ntev, flatness, parallelism thiab burr tshem tawm.

 

 

1. Deburring

Vibratory xov, nylon txhuam polishing thiab phau ntawv zoo trimming yog siv tau. Kev sib tsoo ntxhib uas ua rau muaj cua sov hauv zos yuav tsum raug txwv nruj kom tsis txhob tsim cov txheej txheem oxidized.

 

2.Txheej txheem txheej txheem nto

- Pickling: Tshem tawm oxide nplai tsim nyob rau hauv cov txheej txheem kub. Tswj lub sij hawm pickling kom tsis txhob over-corrosion.
- Sandblasting: Siv cov xuab zeb zoo-grain ceramic los txhim kho lub xeev kev ntxhov siab thiab hnav tsis kam. Plua plav-dawb sandblasting muaj rau cov khoom siv kho mob.
- Polishing: Txhuam txhuam los yog iav polishing, dav siv rau cov khoom zoo nkauj thiab cov khoom kho mob.
‑ Anodizing: Generate dense oxide films for enhanced corrosion resistance as well as coloured appearances.

 

 

Precision titanium alloy daim ntawv qhov chaw khaws cov kev ntxhov siab los ntawm kev txiav thiab sib sau. Kev deformation qeeb tuaj yeem tshwm sim thaum lub sijhawm khaws cia thiab cuam tshuam qhov kev ruaj ntseg.
Ua kom lub tshuab nqus tsev kub qis-relief annealing tom qab ua tiav machining thiab ua ntej kev soj ntsuam zaum kawg.

 

⚠️ Tsis txhob kub siab heev, uas yuav ua rau cov qoob loo loj hlob thiab ua rau cov khoom tsis zoo. Tag nrho cov txheej txheem kho cua sov yuav tsum tau ua nyob rau hauv inert-gas shielding los tiv thaiv oxidation thiab paug.

 

 

1. Kev ntxuav

Ultrasonic tu yog saws los tshem tawm cov seem ntawm cov kua thiab polishing hmoov, ua raws li kom qhuav. Cov qauv kev huv siab dua siv rau cov khoom kho mob thiab cov hniav nyiaj hniav kub.

 

2.Txoj kev soj ntsuam

Tshawb nrhiav geometric thiab positional kam rau ua nrog calipers, micrometers, ntsuas qhov siab thiab tswj cov tshuab ntsuas (CMM).

 

3. Kev tshuaj xyuas saum npoo

Kev kuaj pom pom ntxiv rau xim sib txawv kuaj xyuas oxidation thiab tawg. Penetrant Testing (PT) yuav tsum tau ua ntawm cov khoom tseem ceeb.

 

4. Cov ntaub ntawv pov thawj

Sau cov lej batch, cov txheej txheem tsis ua haujlwm thiab kev tshuaj xyuas cov ntaub ntawv los tsim cov ntaub ntawv taug qab uas ua raws li cov kev cai traceability rau txawv teb chaws-kev lag luam, kev kho mob-duab thiab aerospace industries.

 

 

Ruihang, raws li ib tug ncaj qha chaw tsim tshuaj paus ntawm titanium cov khoom, muab kev pom zoo raw cov ntaub ntawv rau koj precision Cheebtsam ntau lawm. Yog tias koj muaj kev xav tau kev yuav khoom txog titanium alloy daim hlau / ntawv, thov hu rau peb ntawm email:Sam.Rui@bjrh-titanium.com